Dear All,

As we come to the end of this semester, I’d just like to say a big thank you to you for making this class so enjoyable for me. I’d like to thank everyone who posted to the blog, and in particular to Amy for bringing so many interesting things from the wide world of packaging to our attention of the past few weeks. I look forward to reading all your reports soon. Please try to find a little time to provide me with some constructive feedback about the class through the USE report.

Have a great break!

-RoB-

I was just reminiscing about American things I miss and I remembered Jones Soda and their personalize your own soda bottle option. Pretty cool. I’ve never done it myself, but I can imagine it would make a great gift. Jones Soda is the kind of everyday item you buy (in pretty much every petrol station and grocery store) and then feel bad about throwing away when you’re finished with it because the bottles are always so unique. It’s not much more expensive than buying a bottle of coke or pepsi, but for the extra 50 cents/one dollar, you get unique but tasty flavors and cool packaging. Worth a look if you haven’t heard of them before.

I found a link to this company in an article I was reading. This is fairly tangentially off my topic, but still an interesting bit about the change in (commercial) packaging towards using more eco friendly materials rather than plastic cases. I’m not as interested in the commercial aspect here, but the use of paper materials is the way I envision the packaging to look per my proposal. Anyway, I love the way the Flip-Pak looks, but then again, I’m a sucker for packaging.

Here is a printing company in Surry Hills. When I was reading through their website, and as I’ve been looking around at all of this stuff elsewhere as well, I’ve been remembering issues that came up back when I worked for a photographer. When you do your own digital design and then send it away to be printed by someone else, you have to keep certain things in mind, such as:

-text or important parts of an image or design should not get too close to the edge where it will be cut or folded. If the machine is off even a little bit it can completely ruin your print. We had this issue sometimes when printing wallet sized photos with the business name and copyright watermark in the corner. It doesn’t look very professional when part of the business name has been cut off.

-the color on your monitor should be calibrated with the printers. Nothing like getting a picture back and finding out your brown is their purple.

-vector vs. raster graphics – not everything that looks good on screen (certain fonts, etc.) will print out right on paper. Not sure how to deal with this. I need to look into it more.

-image resolution. This would be an issue if a designer is uploading an image rather than designing through the interface/website itself. I do know that when you upload pictures to the internet to have them printed, most places will warn you if the resolution is too low for a good quality print, so this certainly isn’t something new.

These are the types of things you know about and work around if you do this regularly, but if you are just some random person who decides to make a package one day, you probably won’t be thinking about these, and therefore it needs to be dealt with from the beginning for my purposes.

This of course brings up the issue of proofing, something that you can’t really do in this situation unless you want to make a trial run first and call it your proof then make a final one (or another proof if needed). When you’re only making one package, you have to pay up to proof it, I suppose. I don’t see any other way around this. However, knowing these issues of color differences and small machine offsets and errors that are bound to happen, you just learn to work with it. You learn to keep the text a certain distance from the edge, you learn to check your colors and you can usually go without proofing something, if you know what you are doing (ideal for repeat customers, but not for one time customers) and when you get a print back that isn’t what you want, you take that loss (and it’s usually your own fault, at least in my experience, or you get the printers to redo it for free – a hassle but just part of the business of digital design and printing) and do it again.

If the interface is good enough to show the designer what their package will look like before it’s even printed, and the printers and cutters don’t mess up the job (in which case, each job should be inspected before being sent out to the customer – not unrealistic considering they need to be put together anyway), then the only major problems I can see happening would be if there is a problem on the designers end, such as the color being off, in which case there’s really nothing that can be done from the business end.

Anyway, I’m just typing out my thoughts here. I also found this blog about cd and dvd cover design but haven’t had a chance to look over it yet.

I’ve spent much of the last few days reading industry papers and looking at printing company websites, trying to get a sense for how packaging (and specifically cd/dvd media packaging) businesses work. A couple useful company websites I found are White Tiger and Heidelberg. They explain some of the processes and the equipment used in commercial printing and packaging. White Tiger has templates on their website for designing media covers and other packaging. Heidelberg has some good animations and graphics.

I also started looking at printers and other machines that work with paper (cutting, embossing, etc.). For the most part, I keep coming across printers that are good for small commercial jobs, as in, they work great for making a few hundred packages, or mass customization at the retail level, as I keep seeing it described – personalized for a retail store, rather than for an individual customer.
(image from http://www.am-digital.ch/produkte/dd/pdf/DCP500SPe.pdf)
I read a bit about CTP (computer to plate) technology, where the process of going from the original design to the finished product has been shortened from several days to a couple hours (or less). But this is still at the commercial level where a plate is made first. This, of course, is very inefficient for our purposes. That said, some of these machines seem to do what we would need, but they are set up for bigger projects. They assume someone might want to make, say, a thousand packages, in which case, it’s very efficient to have a machine make a plate, take paper from a roll, and produce the finished printed, embossed, cut product 1000 times.
Anyway, I’m still looking for the right machines to do this at an individual mass customization level rather than at the retail level. Slowly getting there, I think.

 

 

I’ve been searching around for the technology behind packaging, such as the printers and cutters. Mostly I just come across businesses that do the printing and cutting for other businesses. However, I found this book on amazon that looks great. I checked the usyd library and a couple other libraries to see if anyone around here has it, but haven’t had any luck so far. It’s good to know it exists though. Even though I don’t have access to this book at the moment, it has given me some terms to use when searching, such as print technology, packaging machinery and other stuff that seems pretty common sense but isn’t necessarily when you don’t know where to look.

I found this site via Ponoko’s blog. From the Readymechs site: ”Readymechs are free, flatpack toys for you to print and build. They are designed to fit on an 8.5″x11″ page and printed with any printer. You’ll need double-sided tape, thick matte paper, and 10-15 minutes for build time.”

Although this site doesn’t support people customising their own paper monsters, one could easily imagine such a place and it would nicely combine some of the things we were talking about on Thursday.

First up, Jewelboxing. You buy the software and the materials from them, and then you can print your own cd/dvd covers without the hassles you’ll surely come across if you try to do it alone.

Blurb lets you make your own books. Looks very high quality. I’ll probably be making a few of my own as soon as I get some free time.

Computer Arts magazine has a lot of great resources and ideas. Specifically for packaging, I came across live or die packaging which discusses boxes and templates and design and all sorts of fun things.

I also found a few blogs which are packed full of information, projects, artists, technologies, etc:

Cool Hunting
Freelance
Demo
Brand Peel

I’ve found a few papers that are semi-relevant to packaging and mass customization, but every time I try to read them I find myself reading the same sentences over and over and getting absolutely nowhere with them. So to better jump start my project, I decided to approach it from a completely different perspective. I’ve been working on a mix cd for a friend and had already intended to make the cd case to put it in. I used that existing mix combined with these thoughts of having tools available to create my own box or packaging to design the case. Had I just designed and made the case, not thinking about this project, I would have sat at a table and thrown things together until I got something I liked and something that would hopefully be relevant to the mix. However, thinking in terms of mass customization, I intentionally used photoshop to design the case. Through this process I was able to start envisioning the kind of tools and technologies (the interface, printers, cutters, etc.) and materials (paper products, plastics, etc.) that are necessary to implement this type of system.

Unfortunately, I don’t have this wonderful technology to finish the project for me, so I have to now make what I designed by hand. It’s a bit of a daunting task, but I think I’ll pull through. As I was walking up King Street today to go to the art supply store to buy the materials, I passed some guys selling cardboard art (free by donation!) and the first one that caught my eye was so amusingly ironic that I had to buy it, especially since there was a pretentious couple standing over it discussing how they could put it on the wall over their stereo. So I grabbed it when they looked away and took it home with me.

I think there’s consumer demand for this technology, especially looking at it from the personalized mix cd perspective. But that’s just one way of combining mass customization and packaging.

Lego Digital Designer is a free program to build custom Lego model (based on that can be uploaded to the internet. Even we can purchase our custom-designed Lego model..

check it here